RSJ Posts for Armco Barrier Systems: A Comprehensive Technical Overview
When it comes to highway safety, vehicle restraint systems, and robust industrial protection, RSJ posts are a vital component, especially when integrated with Armco barrier systems. At Armco Barrier Supplies, we specialise in the manufacture and supply of high-quality RSJ posts designed to ensure maximum durability, support, and long-term reliability.
RSJ posts are a critical element of any high-performance Armco barrier system. Their unrivalled strength, compatibility, and resilience make them the first choice for safety-conscious industries and public sector projects alike. Whether you’re protecting a motorway verge, a warehouse loading bay, or a utility substation, RSJ posts deliver dependable, long-term performance.
At Armco Barrier Supplies, we offer custom-fabricated RSJ posts in a variety of sizes and finishes, tailored to suit your specific project requirements. Contact us today to learn more or request a quote for your RSJ post and barrier system needs.
This article explores RSJ posts in depth, including how they compare to Universal Beams, their advantages in barrier systems, key industry sectors employing them, and their most common applications.

What Are RSJ Posts?
RSJ stands for Rolled Steel Joist. RSJ posts are steel beams with an ‘I’-shaped cross-section, engineered for high load-bearing capacity. These beams are manufactured through hot-rolling processes and are commonly used in construction, civil engineering, and infrastructure projects.
In the context of Armco barriers, RSJ posts are typically set vertically into the ground to support the horizontal safety barrier rails.
An RSJ post typically features:
- A strong central web that resists shear forces
- Flanges at the top and bottom that handle bending forces
- High-tensile steel composition for strength and longevity
- Galvanised finish for corrosion resistance in outdoor environments
RSJ Posts vs Universal Beams
Although often confused, RSJ posts and Universal Beams (UBs) differ slightly in geometry and intended application:
RSJ Post
- Profile: I-section with equal or near-equal flange widths and depths
- Use Case: Barrier systems, structural posts, impact resistance
- Load Bearing: Excellent for vertical loads and high-impact scenarios
- Strength Distribution: More balanced due to proportionate flange/web ratio
Universal Beam (UB)
- Profile: Flange width is typically narrower than the depth
- Use Case: Building frameworks, horizontal structural support
- Load Bearing: Designed primarily for structural weight distribution
- Strength Distribution: Depth-focused strength, ideal for horizontal spans
RSJ posts, because of their shape and strength distribution, are especially well-suited for vehicle impact resistance—making them the ideal choice for Armco barrier systems that require robust support in a vertical orientation.
Why RSJ Posts Are Ideal for Armco Barrier Systems
Armco barrier systems are used to deflect and absorb kinetic energy from vehicle collisions, thereby protecting pedestrians, structures, and assets. The success of these systems hinges significantly on the strength and reliability of the support posts which is where RSJs excel.
Key Benefits of RSJ Posts in Armco Barrier Systems:
- Superior Impact Resistance: RSJ posts absorb and dissipate energy more effectively than lighter profiles, reducing the risk of structural failure during collisions.
- Enhanced Durability: Made from hot-rolled steel and usually galvanised to BS EN ISO 1461 standards, RSJs resist corrosion and perform exceptionally well in harsh outdoor conditions.
- Stability and Load Bearing: Their I-beam profile provides excellent lateral and vertical stability, even in poor soil conditions or heavy-duty industrial settings.
- Compatibility: RSJ posts are designed to integrate seamlessly with standard Armco beams, including both single and double rail systems.
- Ease of Installation: Despite their mass, RSJ posts are relatively straightforward to install using either dig-and-concrete or driven methods, depending on ground conditions.
Sectors and Applications of RSJ Posts with Armco Barriers
RSJ posts are utilised in a diverse range of sectors where protective barriers are essential for safety, compliance, and damage mitigation.
Key Sectors Using RSJ Posts:
Highways & Road Networks: RSJ posts provide the backbone for roadside safety barriers, especially on motorways, dual carriageways, and A-roads. Their strength helps absorb high-speed impacts, minimising the risk to drivers and passengers.
Logistics & Distribution Centres: Warehouses and depots use RSJ-based Armco barriers to protect infrastructure, pedestrian zones, and stock from heavy goods vehicles and forklift traffic.
Industrial Facilities: Manufacturing plants and processing units employ these systems for asset protection around machinery, structural columns, and perimeter boundaries.
Car Parks & Retail Centres: Both ground-level and multi-storey car parks benefit from RSJ-supported barriers to prevent vehicle overruns and protect pedestrian pathways.
Agricultural & Rural Sites: In agricultural environments, RSJ posts support barriers along access roads, livestock areas, and vehicle paths to reduce wear and accidental damage to property.
Utilities & Energy Sectors: Power stations, water treatment plants, and similar critical infrastructure use RSJ-based Armco systems to safeguard equipment and facilities from vehicle strikes.
Specific Applications:
- Crash barriers at site entrances and exits
- Protective enclosures around high-value assets
- Loading bay impact protection
- Divider barriers between vehicle and pedestrian areas
- Ramp edge protection in elevated parking structures
- Perimeter fencing for high-security zones
Top 3 Frequently Asked Questions (FAQs) About RSJ Posts
1. What sizes of RSJ posts are available for Armco barriers?
RSJ posts come in a range of sizes, typically varying in depth and flange width to suit different impact load requirements. Common sizes include 127 x 76mm, 152 x 89mm, and 203 x 102mm. Lengths can also be customised depending on the ground installation method and application height.
2. Can RSJ posts be used with both single and double height Armco barriers?
Yes, RSJ posts can support both single and double rail Armco barrier configurations. Additional bracketry and fixings may be required for double-rail setups, particularly in high-impact or industrial zones.
3. Are RSJ posts compliant with UK safety standards?
Absolutely. RSJ posts manufactured by Armco Barrier Supplies conform to British and European standards. When galvanised, they meet BS EN ISO 1461 for corrosion protection, and they are suitable for use in EN 1317-compliant vehicle restraint systems.





