Protecting People and Property

Warehouse facilities are dynamic environments where people, vehicles, stock and structures coexist in close proximity. The need to minimise collision risks and protect assets is essential, particularly as forklifts, pallet trucks and HGVs operate around the clock. Armco Barrier Supplies manufacture durable Armco systems specifically engineered to safeguard warehouse infrastructure, personnel and vehicles. These systems are widely relied upon across the UK for internal and external safety protection.

With a range of beams, posts and end fittings available, Armco Barrier Supplies offer robust solutions tailored to the demands of internal and external warehouse environments. Whether protecting walls, walkways or high-traffic areas, Armco remains one of the most practical and cost-effective methods of improving workplace safety

This article explores how Armco barriers are typically used in warehouses, the key considerations when planning an installation, and the main product components available, including beams, posts and end fittings.

Warehouse Applications

Armco barriers are designed to absorb and dissipate impact forces, helping to prevent serious damage. Within a warehouse environment, they are commonly deployed in the following areas:

Pedestrian Safety Routes

Armco barriers are ideal for creating segregated walkways, offering highly visible physical protection that separates employees from moving vehicles. This reduces the likelihood of accidental contact with forklifts and other mechanical handling equipment. Hoop Barriers are often used in conjunction with Armco barriers to provide safe pedestrian routes

Perimeter Wall Protection

The internal structure of a warehouse is vulnerable to impact damage from HGVs, forklifts and machinery. Armco barriers are placed along internal walls to prevent high-cost repairs and safeguard structural integrity. External walls are also protected, particularly in loading bay areas or near turning spaces.

Loading Bays & Dock Levellers

Busy loading zones are accident-prone due to tight manoeuvring. Barriers prevent vehicles from striking buildings, platforms or equipment, helping to maintain smooth and safe operations.

Racking Protection

Although dedicated rack guards are sometimes used, Armco beams can also be configured to provide impact protection around valuable racking systems, reducing costly damage and stock loss.

Vehicle Routes & Access Roads

Barriers are frequently installed along internal and external vehicle routes to enforce safe movement and prevent vehicles from entering pedestrian or restricted zones.

Car and Lorry Parking Areas

Armco barriers offer robust front, side and rear-impact resistance in parking environments, helping to protect parked vehicles and warehouse buildings.

Key Considerations When Installing Armco Barriers

When designing and fitting warehouse Armco systems, several factors must be taken into account:

Traffic Type and Impact Risk: The mass, speed and frequency of vehicles determine the specification required. Heavier vehicles or frequent traffic will demand stronger configurations.

Barrier Height: Warehouse barrier systems are usually installed at heights suitable for intercepting forklift impact points. In some cases, multi-height arrangements provide enhanced protection.

Mounting Surface: Barriers may be fixed into concrete slab floors, asphalt surfaces or reinforced bases. Ensuring adequate foundation strength is essential for proper performance.

Operational Layout: The system must reflect site workflow, forklift routes, pedestrian flows, loading bay requirements and turning areas. Effective planning enhances safety while minimising operational interference.

Maintenance and Access: Barriers should be positioned so that cleaning, repairs and facility maintenance can be completed without obstruction.

Visibility: High-visibility finishes, reflective strips or painted surfaces may be specified to improve awareness in low-light or high-traffic areas.

Warehouse Armco Barriers Products

A warehouse Armco system comprises various modular components that can be configured to meet specific operational needs.

Armco Beams

These form the primary impact surface. Standard beams are typically corrugated steel and available in standard lengths to suit common layout requirements. They are lighter than concrete alternatives yet strong enough to absorb substantial energy.

Armco Posts – Bolt down and Dig In

Posts secure the beams in place. Options include:

• Bolt-down posts – ideal for existing concrete floors
• Dig In (sometimes called Cast-in) posts embedded during construction, providing maximum stability

Different posts may be selected depending on load rating and height requirements.

Armco Ends and Corners

To complete an installation safely and neatly, specialised end components are used:

• Safety end caps – rounded for reduced injury risk
• Fishtail ends – flared to guide vehicles away
• Corner units – allow the barrier to follow the layout of the building

These components provide safe terminations to prevent snagging hazards and ensure compliance with workplace safety expectations.